Kubota TG1860 Tractor Workshop Repair Service Manual

TGl860WSM,12120 SAFETY INSTRUCTIONS OOOOOF00020 OOOOOF00030 OOOOOF00050 • + - SAFETY STARTING (1) Do not start the engine by shorting across starter terminals or bypassing the safety start switch. (2) Do not alter or remove any part of machine safety system. (3) Before starting the engine, make sure that all shift levers are in neutral positions or in disengaged positions. (4) Never start the engine while standing on ground. Start the engine only from operator's seat. OOOOOZ00030 SAFETY WORKING (1) Do not work on the machine while under the influence of alcohol, medication, or other substances or while fatigued. (2) Wear close fitting clothing and safety equipment appropriate to the job. (3) Use tools appropriate to the work. Makeshift tools, parts, and procedures are not recommended. (4) When servicing is performed together by two or more persons, take care to perform all work safely. (5) Do not work under the machine that is supported solely by a jack. Always support the machine by safety stands. (6) Do not touch the rotating or hot parts while the engine is running. (7) Never remove the radiator cap while the engine is running, or immediately after stopping. Otherwise, hot water will spout out from radiator. Only remove radiator cap when cool enough to touch with bare hands. Slowly loosen the cap to first stop to relieve pressure before removing completely. (8) Escaping fluid (fuel or hydraulic oil) under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic or fuel lines. Tighten all connections before applying pressure. OOOOOZ00040 AVOID FIRES (1) Fuel is extremely flammable and explosive under certain conditions. Do not smoke or allow flames or sparks in your working area. (2) To avoid sparks from an accidental short circuit, always disconnect the battery negative cable first and connect it last. (3) Battery gas can explode. Keep sparks and open flame away from the top of battery, especially when charging the battery. (4) Make sure that no fuel has been spilled on the engine. OOOOOZOOO50 2

SAFETY INSTRUCTIONS TG1860 WSM, 12120 OOOOOFOO090 VENTILATE WORK AREA (1) If the engine must be running to do same work, make sure the area is well ventilated. Never run the engine in a closed area. The exhaust gas contains poisonous carbon monoxide. 00000Z00060 PREVENT ACID BURNS (1) Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, clothing and cause blindness if splashed into eyes. Keep electrolyte away from eyes, hands and clothing. If you spill electrolyte on yourself, flush with water, and get medical attention immediately. 00000Z00070 DISPOSE OF FLUIDS PROPERLY (1) Do not pour fluids into the ground, down a drain, or into a stream, pond, or lake. Observe relevant environmental protection regulations when disposing of oil, fuel, coolant, electrolyte and other harmful waste. 00000Zoo080 PREPARE FOR EMERGENCIES (1) Keep a first aid kit and fire extinguisher handy at all times. (2) Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone. OOOOOZooo90 3

TG1860 WSM, 12120 SAFETY INSTRUCTIONS SAFETY DECALS I I • The following safety decals are installed on the machine. If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list. CD Part No. K1211-6581-1 A WARNING @ Part No. K1211-6582-1 WPart No. K5112-7312-2 ADANGER @ Part No. K1122·6584·1 DO NOT PUT HANDS OR FEET INTO MOWER WHEN ENGINE IS RUNNING. 12120FOOO10 12t20Z00020 4

SAFETY INSTRUCTIONS TG1860WSM,12120 Part No. K1122-6583-1 Part No. K5112-7311-2 ® Part No. K1211-6586-1 A WARNING TO AVOID PERSONAL INJURY' STAY CLEAR OF ROTATING RADIATOR FAN STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE SERVICING RADIATOR 12120F0Q020 0) Part No. K1211-6115-1 :& I SIIlfUIIIC • ACIO • CllltaIII£ , ...... -- (~Part No. K1211-6116-1 KEEP OUT Of THE REACH Of CHILDREN 00 Nor rtP 01) 11m OPEN S~mRYI FLUSH ~GET EYES MEDICAL IMMEDIATELY HELP WITH WATER FAST 12120Z00030 5

TGl860WSM,12120 SAFETY INSTRUCTIONS ACAUTION @ Part No. K1211-6532-1 ~ ~ @PartNo.K1211-6585-1 Diesel fuel No fire only .Iil@ [0 I ESE L] CARE OF DANGER, WARNING, AND CAUTION LABELS 1. Keep danger, warning and caution labels clean and free from obstructing material. 2. Clean danger, warning and caution labels with soap and water, and dry with a soft cloth. 3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA dealer. 4. If a component with danger, warning and/or caution label(s) affixed is replaced with new part, make sure the label(s) is(are) attached in the same location(s) as the replaced component. S. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge. 12120F00030 12120Z00040 6

SAFETY INSTRUCTIONS TG1860 WSM, 12120 [For Europe SpecHications] CD Part No K12136581 1 - - @ Part No. K5761-4179-1 & bY .. ~ fie;; ~ ~ ...... ~ 11· + It"'" ~ A o++t .,- Q) Part No. K5761-4180-1 ~·2 '- @ Part No. K1211-6585-1 Diesel fuel No fire only r-------r-------- il@ 12120FOO350 12120Z00080 7

TG1660WSM,12120 SAFETY INSTRUCTIONS [For Europe Specifications] ® Part No. K1213-6583-1 ® Part No. K1213-6586-1 (j) Part No. K5761-4178-1 ~ .. 0 0 A • OHI CARE OF DANGER, WARNING AND CAUTION LABELS 1. Keep danger, warning and caution labels clean and free from obstructing material. 2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA dealer. 4. If a component with danger, warning and/or caution label(s) affixed is replaced with new part, make sure the label(s) is(are) attached in the same location(s) as the replaced component. 5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge. •12120F00360 12120Z00090 B

SPEC! FICATIONS TG1860WSM,12120 SPECIFICATIONS Model TG1860 Maximum gross power 13.4 kW (18 HP) Model D722-E-GX Type Indirect injection, vertical, water cooled, 4-cycle diesel engine Number of cylinders 3 Bore and stroke 67.0 x 68.0 mm (2.64 x 2.68 in.) Total displacement 719 cm'! (43.8 cu.in.) Rated revolution 3000 min- 1 (3000 rpm) Combustion chamber Spherical type (New-TVCS) Fuel injection pump Bosch MD type mini pump Governor Centrifugal ball mechanical governor Injection nozzle Bosch throttle type Engine Injection timing 0.31 to 0.34 rad. (17.5 0 to 19.5 0) before T.D.C. Injection order 1-2-3 Injection pressure 13.73 MPa (140 kgf/cm 2 , 1991 psi) Compression ratio 23: 1 Lubricating system Forced lubrication by gear pump i ~<:>CJIing system Pressurized radiator, forced circulation with water pump I Lubricating oil MIL-L-46152, MIL-L-2104C, quality better than CD class (API) Starting system Electric starter (12 V, 1.0 kW) Battery 12 V (36 Ah) RC : 300 min Diesel fuel No.2-D (ASTM D 975) Fuel [No.l-D diesel fuel, if temperature is below -10 QC (14 OF)] Fuel tank 15 L (4.0 U.S.gals., 3.3Imp.gals.) Engine crankcase 3.0 L (3.2 U.S.qts., 2.6 Imp.qts.) Engine coolant 3.3 L (3.5 U.S.qts., 2.9 Imp,qts.) Capacities 0.25 L (0,26 U,S.qts" O.22lmp,qts.) Hydrostatic transmission Recovery sub tank 3,5 L (3,7 U,S.qts., 3.1 Imp.qts.) Bevel gear case 0.63 L (0.67 U.S.qts., 0.55 Imp,qts.) Front 16 x 6.50-8 (4PR) Turf Tires 23 x 10.5-12 (4PR) Turf Rear o to 11.5 km/h (0 to 7.1 mph) Forward speeds Travelling o to 6.0 km/h (0 to 3.7 mph) Overall length Reverse 1925 mm (75.8 in.) Overall width 1020 mm (40.2 in.) Overall height 1135 mm (44.7 in.) Dimensions 1265 mm (49,8 in,) I Front Wheel base 825 mm (32.5 in.) Treads 755 mm (29,7 in.) Weight (Without mower deck) I Rear 355 kg (783 Ibs) PTO clutch Electromagnetic clutch Steering Electric power steering Transmission Hydrostatic transmission Brake Dry disk type (Specifications and design subject to change without notice) 1212OZooo5O 9 i

T(31860·T(31660(3 WSM, 12122 SPECIFICATIONS Model TG1860 Model RCK48TG RCK54TG Overall length 900 mm (35.4 in.) 938 mm (36.9 in.) I Overall width 1545 mm (60.8 in.) 1690 mm (66.5 in.) Overall height 230 mm (9,1 in,) 255 mm (10.0 in,) Mounting method Quick joint, parallel linkage Mower Adjustment of cutting height Dial gauge Cutting width 1219 mm (48,0 in,) 1372 mm (54,0 in,) Cutting height 25 to 102 mm (1.0 to 4.0 in,) Number of blades 3 Weight (Approx.) 55 kg (121 Ibs) 80 kg (176Ibs) I Discharge Right side 12120Z00060 10

SPECIFICATIONS TG1860·TG1860G WSM, 12122 SPECIFICATIONS Model TG1860G Maximum gross power 13.4 kW (18 HP) Model WG590V Type Liquid-cooled, Vertical shaft, OHV, 4-stroke engine Number of cylinders 2 Bore and stroke 74.0 x 68.0 mm (2.90 x 2.66 in.) Total displacement 585 cm 3 (35.7 cu,in.) Rated revolution 57.7 S-1 (3400 rpm) Ignition system Transistor-controlled battery-ignition system Spark plug NGK BMR6A(TYPE-I),NGK BPR4ES(TYPE-II) Engine Carburetor Float type with fixed main jet Air cleaner Dual stage element Governor Mechanical fly weight type Lubricating system Forced lubrication by oil pump Cooling system Pressurized radiator, forced circulation with water pump Starting system Shift type electric starter Charging system Charging coil (12 V, 20 A) with regulator Battery U1 L-9 (12V, 300 CCA) Fuel Automobile unleaded or regular gasoline Fuel tank 15 L (4.0 U.S.gals., 3.3Imp.gals.) Engine crankcase 1.7 L (1.8 U.S.qts., 1.5Imp.qts.) Capacities Engine coolant 3.0 L (3.2 U.S.qts .. 2.6 Imp.qts.) Recovery tank 0.70 L (0.74 U.S.qts., 0.62 Imp.qts.) Hydrostatic transmission 3.5 L (3.7 U.S.qts., 3.1 Imp.qts.) Front 16 x 6.50-8 (4PR) Turf TIres Rear 23 x 10.5-12 (4PR) Turf Travelling Forward o to 11.5 km/h (0 to 7.1 mph) speeds Reverse o to 6.0 km/h (0 to 3.7 mph) Overall length 1925 mm (75.8 in.) Overall width 1020 mm (40.2 in.) Dimensions Overall height 1135 mm (44.7 in.) Wheelbase 1265 mm (49.8 in.) i Treads I Front 825 mm (32.5 in.) I Rear 755 mm (29.7 in.) Weight (Without mower deck) 310 kg (683 Ibs) PTO clutch Electromagnetic clutch Steering Electric power steering Transmission HydrostatiC transmission Brake Dry disk type .. (Specifications and deSign sublect to change Without notice) 12130Z00040 11

Kubota TG1860 Tractor Workshop Repair Service Manual

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