Answer
Nov 26, 2024 - 12:22 PM
Replacing the muffler and starter on a Hyster S50XM isn’t too bad if you know what to expect. Here’s how to tackle both:
Muffler Replacement:
First, make sure the forklift is completely cool — last thing you want is to burn yourself on hot exhaust parts. The muffler is usually bolted to the exhaust pipe at the rear of the forklift. The bolts and clamps might be rusted solid, so spraying them with penetrating oil ahead of time can save you a headache. Once the bolts are loose, just pull the old muffler off, check the mounting brackets for rust, and fit the new one in place. Tighten everything down snug so there are no leaks, and you’re good to go.
Starter Replacement:
Before anything, disconnect the battery. The starter is bolted to the side of the engine near the transmission. Start by removing the electrical connections, paying attention to where each wire goes. Then, take out the mounting bolts and pull the starter free. When installing the new one, just line it up, bolt it back in, and reconnect the wiring exactly as it was. Once everything’s secure, hook the battery back up and give it a test crank.
In any case, this manual should contain the manufacturer's procedure to replace the muffler and starter. If you want to double-check torque specs, wiring diagrams, or troubleshooting tips, the OEM manual will also lay it all out step by step.
Good luck!
