Yale Pallet Truck MPE060E [A896], MPE080E [A890], MPW060E [A897], MPW065E [A894], MPW080E [A891] Workshop Service Manual

Maintenance &$3$&,7,(6 $1' 63(&,),&$7,216 MPE060E [A896]; MPE080E [A890]; MPW060E [A897]; MPW065E [A894]; MPW080E [A891] PART NO. 524164722 8000 YRM 918

SAFETY PRECAUTIONS MAINTENANCE AND REPAIR • When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fas- tened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load. • Do not lift heavy parts by hand, use a lifting mechanism. • Wear safety glasses. • DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. • Disconnect the battery ground cable on internal combustion lift trucks. • Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section. • Keep the unit clean and the working area clean and orderly. • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts. • Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs. • Be sure to follow the WARNING and CAUTION notes in the instructions. • Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems. • Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated. NOTE: The following symbols and words indicate safety information in this manual: WARNING Indicates a condition that can cause immediate death or injury! CAUTION Indicates a condition that can cause property damage!

Capacities and Specifications Table of Contents TABLE OF CONTENTS Hydraulic Oils ...................................................................................................................................................... 1 Gear Oils ............................................................................................................................................................. 2 Grease ................................................................................................................................................................. 2 Hydraulic System................................................................................................................................................. 3 Truck Weights ...................................................................................................................................................... 4 Weight (Basic Truck Without Battery) .............................................................................................................. 4 Tires..................................................................................................................................................................... 4 Drive Tire......................................................................................................................................................... 4 Torque Specifications .......................................................................................................................................... 4 Caster Assembly ............................................................................................................................................. 4 Master Drive Unit ............................................................................................................................................ 4 Steering ........................................................................................................................................................... 4 Brake ............................................................................................................................................................... 5 Electrical.......................................................................................................................................................... 5 Lift Mechanism ................................................................................................................................................ 5 Battery Specifications and Adjustments .............................................................................................................. 5 MPE060E and MPW060E - 24 Volt ................................................................................................................. 6 MPW065E - 12 Volt ......................................................................................................................................... 6 MPE080E - 24 Volt .......................................................................................................................................... 6 MPW080E - 24 Volt ......................................................................................................................................... 7 This section is for the following models: MPE060E [A896]; MPE080E [A890]; MPW060E [A897]; MPW065E [A894]; MPW080E [A891] ©2002 Yale Materials Handling Corp. i

8000 YRM 918 Hydraulic Oils Hydraulic Oils Yale Part Number 514361800 003414200 003257000 Type For All Hydraulically Actuated Equipment Ambient Air Temp. Cond. Normal Cold Storage Freezer Anticipated Ambient Air Temperature Range +32 to +110 F 0 to +43 C +32 to −25 F 0 to −32 C 0 to −60 F −18 to −51 C Actual Useable Operation Oil Temperature Range +18 to +148 F −28 to +64 C −12 to +113 F −24 to +45 C −55 to +65 F −48 to +18 C ASTM Viscosity Grade Number/Index (Ref.) S-215/92 Minimum S-105/110 Minimum S-75/200 Minimum Pour F Maximum −29 C(−20 F) −46 C(−50 F) −59 C(−75 F) MIL - Specifications MIL-H-5606 Approved Sources American (Amoco) Rykon Number 21 Rykon Number 11 No Product Atlantic Richfield (Arco) Duro AW-46 No Product No Product Burmah-Castrol Hyspin AWH-46 No Product No Product Chevron Oil Company Chevron AW Hyd. Oil 46 Chevron AW Hyd. Oil MV Aviation Hyd. Fluid A Cities Service (Citco) Pacemaker XD-20 No Product No Product Exxon Nuto H 46 No Product Univis J-43 Fiske Brothers Lubriplate HO-1 No Product No Product Gulf Harmony 48AW No Product No Product Houghton & Company Hydro Drive HP 200 Cosmolubric 1702 No Product Keystone (Pennwalt) KLC Number 5 No Product No Product Mobil Oil Co. (Mobil) DTE 25 DTE 15 AERO-HFA Pennzoil Oil Co. Pennzoil AW 46 Pennzoil AW 22 No Product Phillips Petroleum Magnus A-215 No Product No Product Shell Tellus 46 No Product Aeroshell Fluid 4 Solene Ind. Lubricant H-205-B No Product No Product Sun Oil Co. (Sunoco) Sunvis 821 WR No Product No Product Texaco Rando HD-46 Rando HD-AZ Aircraft Hyd "BB" Valvoline Oil Co. Anti-Wear Number 20 Anti-Wear Number 10 No Product Field Personnel Note: The hydraulic oils, as listed herein, are approved YALE Company sources that meet or exceed the specifications annotated. The use of hydraulic oils other than the suppliers and products listed is unauthorized. 1

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Yale Pallet Truck MPE060E [A896], MPE080E [A890], MPW060E [A897], MPW065E [A894], MPW080E [A891] Workshop Service Manual

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