1997-2002 Porsche Boxster (986) Service & Repair Manual

TechnicalManual -,Bc,'K..S:T£.,- Technical Information Contents: Group 0 Diagnosis Part 2 (as of Repair Group 69) WKD 483 521 TITEL.CHP

Foreword Boxster Foreword The workshop documentation for the Boxster model has the designation "Boxster" Technical Manual and contains Technical Information as well as instructions on Repairs. The integration of the technical information published in the "Boxster" Technical Manual with the descriptive matter on repairs provides the user with a complex reference work that combines into one book associated or cross-referenced material of relevance to workshops and originating from various information media. The "Boxster" Technical Manual consists of 15 folders, subdivided into the following Groups 0 Entire vehicle -General 0 Diagnosis, part 1 (up to Repair Group 45) *1 0 Diagnosis, part 2 (as of Repair Group 69) *2 1 Engine, part 1 (up to Repair Group 13) *3 1 Engine, part 2 (as of Repair Group 15) *4 2 Fuel, exhaust, engine electronics 3 Transmission, manual transmission 3 Transmission, automatic transmission 4 Running gear 5 Body 6 Body equipment, exterior 7 Body equipment, interior 8 / 9 Air conditioning / Electrics 9 Circuit diagrams, part 1 (up to and including the '99 model) *5 9 Circuit diagrams, part 2 (as of the '00 model) *6 *1 The two folders with Group Dare to be regarded as one folder; i.e. file the "Technical Information" notices only in front of the repair descriptions in the folder "GroupD -Diagnosis, part 1" (up to Repair Group 45). *2 The second folder "Group 0 -Diagnosis, part 2" (as of Repair Group 69) includes the further Repair Groups belonging to Group O. *3 The two folders with Group 1 are to be regarded as one folder; i.e. file the "Technical Information" notices only in front of the repair descriptions in the folder "Group 1 -Engine, part 1" (up to Repair Group 13). *4 The second folder "Group 1 -Engine, part 2" (as of Repair Group 15) includes the further Repair Groups belonging to Group 1. VORW.CHP Foreword Printed in Germany -34, October 1999

Foreword Boxster *5 The two folders with Group 9 are to be regarded as one folder; i.e. file the 'Technical Information" notices only in front of the repair descriptions in the folder "Group9 -Circuit diagrams, part 1" (up to the '99 model). *6 The second folder "Group9 -Circuit diagrams, part 2" (as of the '00 model) includesthe further circuit diagrams belongingto Group 9. The "Boxster" Technical Manual has the same structure in each folder, with the following breakdown for all Groups: I Titte page, "Boxster" Technical Manual > Foreword Title page: "Technical Information" > Table of Contents,Technicalinformation > Technical information Title page: "Repair" > Repair Groups: overview > Table of Contents,repairs > General/technical data > Instructions on repairs As can be seen from the breakdown, the published TechnicalInformation is in the front part of each folder -numbered according to the Groups. The Table of Contentsassignedto each Group will be periodicallyupdated. Following the Technical Information, separated by a title page, the instructions on repairs -assigned according to the Groups or broken down into RepairGroups -are includedin the folder. The instructions on repairs will be extended and updated by means of supplements. Note Sheets that already exist in the "Boxster" Technical Manual and are updated or revised and thereby exchanged by a supplement are designated "Replacement sheet". Revisions or technical modifications on pages of these replacement sheets are identified for the user with a vertical bar at the margin. Foreword Printed in Germany -34, October 1999 VORW.CHP

Overview of repair groups Boxster Group 0: Entire vehicle -General Maintenance 0 03 Group 0: Diagnosis Sales check On-board diagnosis DME diagnosis Tiptronic diagnosis ABS diagnosis 0 01 03 24 37 45 Group 0: 0 69 72 80 90 91 91 94 Diagnosis Airbag diagnosis Seat memorydiagnosis Heatingdiagnosis Alarm system diagnosis PCMdiagnosis ParkAssistent diagnosis HBA diagnosis 8 Group 1: 1 10 13 Engine Engine -Crankcase, suspension Engine -Crankshaft, pistons Group 1: 1 15 17 19 Engine Engine -Cylinder head,valve drive Engine -Lubrication Engine-Cooling Group 2: 2 20 21 24 25 26 27 28 Fuel, exhaust, engine electronics Fuel supply, control Exhaust system, turbocharging Fuel system, electronic injection Fuel system, K-Jetronic Exhaust system Starter, power supply, cruise control Ignition system Group 3: 3 30 34 35 39 Transmission, manual transmission Clutch, control Manual transmission -Actuation, housing Manual transmission -Gears, shafts, into gearsh. Final drive, differential, differential lock 3 32 37 38 39 Group 3: Transmission, automatic transmission Torque converter Automatic transmission-Actuation, housing Automatic transmission-Gears, control Final drive, differential,differential lock Overview of repair groups Printed in Germany -34, October 1999 REPGRU.CHP

Overview of repair groups Boxster Group 4: 4 40 42 44 45 46 47 48 Running gear Frontwhee! suspension, drive shafts Rearwheel suspension, drive shafts Wheels,tires, suspensionalignment Anti-LockBrake System (ABS) Brakes-Brake mechanics Brakes -Hydraulics, regulator, booster Steering Group 5: 5 50 51 53 55 57 Body Body front Body center, roof, frame Body rear Lids, flaps Door front, central locking system Group 6: 6 60 61 63 64 66 68 69 Body equipment, exterior Sliding roof Convertible top, hardtop Bumpers Glazing, windcw control Exterior equipment Interior equipment Passenger protection Group 7: Body equipment, interior Linings, insulation Seat frames Seatupholsteries, covers 7 70 72 74 Group 8: 8 80 85 87 88 Air conditioning Heating Ventilation Air conditioning Auxiliary air conditioning system Group 9 9 90 91 92 94 96 8 Electrics Instruments, alarm system Radio, telephone, on-board computer, navigation Windshield wiper and washer system Lights, lamps, switches exterior Lights, lamps, switches interior, theft protection Group 9: 9 97 Circuit diagrams Wiring (up to and includingthe '99 model) Group 9: 9 97 Circuit diagrams Wiring (from the '00 model) 8 Overview of repair groups Printed in Germany -34, October 1999 REPGRU.CHP

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1997-2002 Porsche Boxster (986) Service & Repair Manual

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