►►1♠ Alcoa Wheel Service Manual
►►1♠ Alcoa Wheel Service Manual
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| Alcoa Wheel Service Manual Manual Safety Wheel Selection Alcoa Wheel Specification Sheet General characteristics Disc brake equipped axles Alcoa wheel identification 8 e. Table: matching tyre to rim .... .................................................................................................................................................................. 9 f. Wheel measurement .... ........................................................................................................................................................................... 10 g. Mixed application of Alcoa and steel wheels .... ............................................................................................................................ 11 h. Owner / in-service identification .... ..................................................................................................................................................... 12 5 Putting wheels in service ................................................................................................................................................................................ 13 a. Putting wheels in service / hidden damage .... ................................................................................................................................. 13 b. Putting wheels in service / wheel alteration .... ................................................................................................................................ 14 c. Mounting area / support surface diameters .... ................................................................................................................................ 14 d. Before tyre mounting .... ........................................................................................................................................................................... 15 e. Valves .... .......................................................................................................................................................................................................... 16 f. Valve extensions .... ..................................................................................................................................................................................... 22 g. Mounting tyres .... ....................................................................................................................................................................................... 22 i. Recommendations for mounting tubeless tyres .................................................................................................................... 23 ii. Mounting tyres on non-symmetrical drop well wheels ..................................................................................................... 25 iii. Mounting tubeless tyres ........ ........................................................................................................................................................ 26 iv. Recommendations for demounting tubeless tyres from Alcoa wheels ........................................................................ 28 v. Demounting of tubeless tyres ....... .............................................................................................................................................. 29 vi. Use ALgrease when changing tyres ........ .................................................................................................................................... 30 h. Balancing .... .................................................................................................................................................................................................. 31 i. Balance weights clip-on type ........ ................................................................................................................................................ 33 ii. Balance weights adhesive type ........ ............................................................................................................................................ 33 iii. Balance liquid or powder ........ ........................................................................................................................................................ 35 i. Lubrication / ALgrease .... ......................................................................................................................................................................... 36 i. Lubrication of the hub and / or wheel hub bore .................................................................................................................... 36 ii. Lubrication of the studs & nuts ........ ............................................................................................................................................. 36 iii. ALgrease ....... ........................................................................................................................................................................................ 37 j. Wheel installation (to the hub) .... ......................................................................................................................................................... 38 k. Hub centering .... ......................................................................................................................................................................................... 39 l. Disc thickness & thread engagement .... ............................................................................................................................................. 39 m. Nuts & studs .... ............................................................................................................................................................................................. 40 i. Section A, mounting Alcoa wheels with standard nuts & replacing wheel studs ...................................................... 40 ii. Section A, how to measure stud standout? ............................................................................................................................. 41 iii. Section B, mounting Alcoa wheels with standard studs & Alcoa sleeved nuts ........................................................... 42 iv. Section B, how to check sufficient thread engagement ...................................................................................................... 43 3 5. n. Wheel Nuts ................................................................................................................................................................................................... 44 i. Two piece hex head nuts ........ ........................................................................................................................................................ 45 ii. Tightening nuts ........ ......................................................................................................................................................................... 46 iii. Keep wheel nuts tight ........ ............................................................................................................................................................. 47 iv. Dualing with steel wheels ....... ....................................................................................................................................................... 48 v. Incorrect assemblies ........ ................................................................................................................................................................. 49 6 Wheels in service ................................................................................................................................................................................................ 50 a. Avoid abuse .... ............................................................................................................................................................................................. 50 b. Inspect thoroughly and frequently .... ................................................................................................................................................. 50 c. Heat damage .... .......................................................................................................................................................................................... 51 d. Dimension checks .... ................................................................................................................................................................................ 53 e. Tyre wear or ride problems ... ................................................................................................................................................................ 56 f. Rim Flange Wear .... ..................................................................................................................................................................................... 56 i. Alcoa Rim Flange Wear Gauge instructions ............................................................................................................................. 57 ii. Determining Rim Flange Wear ........ .............................................................................................................................................. 57 iii. Rim flange maintenance / edge removal procedures .......................................................................................................... 59 iv. Dura-Flange® ........ ............................................................................................................................................................................... 62 g. Cracked or damaged wheel checks ... ................................................................................................................................................. 62 i. Mounting area ........ ........................................................................................................................................................................... 62 ii. Corrosion ....... ...................................................................................................................................................................................... 63 iii. Bolt holes ........ ..................................................................................................................................................................................... 64 iv. Disc area ........ ........................................................................................................................................................................................ 64 v. Rim area ....... ......................................................................................................................................................................................... 65 vi. Bead Seat area ....... ............................................................................................................................................................................. 65 7 Care and Maintenance .................................................................................................................................................................................... 66 a. Maintenance against corrosion Brushed and Polished wheels ............................................................................................... 66 b. Maintenance & cleaning Dura-Bright® surface treated wheels ................................................................................................ 67 c. Maintenance Dura-Flange® wheels .... ................................................................................................................................................ 67 8 Glossary of common terms and conversion factors .............................................................................................................................. 68 a. Glossary of common terms .... ............................................................................................................................................................... 68 b. Conversion Factors .... ............................................................................................................................................................................... 69 9 Contact ............................... ................................................................................................................................................................................... 70 |
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