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►►1♠ Alcoa Wheel Service Manual

►►1♠ Alcoa Wheel Service Manual

$32.99
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Format

description

Product Reviews

Alcoa Wheel Service Manual

Manual

Safety

Wheel Selection

Alcoa Wheel Specification Sheet

General characteristics

Disc brake equipped axles

Alcoa wheel identification

8
e.
Table: matching tyre to rim
....
..................................................................................................................................................................
9
f.
Wheel measurement
....
...........................................................................................................................................................................
10
g.
Mixed application of Alcoa and steel wheels
....
............................................................................................................................
11
h.
Owner / in-service identification
....
.....................................................................................................................................................
12
5
Putting wheels in service
................................................................................................................................................................................
13
a.
Putting wheels in service / hidden damage
....
.................................................................................................................................
13
b.
Putting wheels in service / wheel alteration
....
................................................................................................................................
14
c.
Mounting area / support surface diameters
....
................................................................................................................................
14
d.
Before tyre mounting
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...........................................................................................................................................................................
15
e.
Valves
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..........................................................................................................................................................................................................
16
f.
Valve extensions
....
.....................................................................................................................................................................................
22
g.
Mounting tyres
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.......................................................................................................................................................................................
22
i.
Recommendations for mounting tubeless tyres
....................................................................................................................
23
ii.
Mounting tyres on non-symmetrical drop well wheels
.....................................................................................................
25
iii.
Mounting tubeless tyres
........
........................................................................................................................................................
26
iv.
Recommendations for demounting tubeless tyres from Alcoa wheels
........................................................................
28
v.
Demounting of tubeless tyres
.......
..............................................................................................................................................
29
vi.
Use ALgrease when changing tyres
........
....................................................................................................................................
30
h.
Balancing
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..................................................................................................................................................................................................
31
i.
Balance weights clip-on type
........
................................................................................................................................................
33
ii.
Balance weights adhesive type
........
............................................................................................................................................
33
iii.
Balance liquid or powder
........
........................................................................................................................................................
35
i.
Lubrication / ALgrease
....
.........................................................................................................................................................................
36
i.
Lubrication of the hub and / or wheel hub bore
....................................................................................................................
36
ii.
Lubrication of the studs & nuts
........
.............................................................................................................................................
36
iii.
ALgrease
.......
........................................................................................................................................................................................
37
j.
Wheel installation (to the hub)
....
.........................................................................................................................................................
38
k.
Hub centering
....
.........................................................................................................................................................................................
39
l.
Disc thickness & thread engagement
....
.............................................................................................................................................
39
m.
Nuts & studs
....
.............................................................................................................................................................................................
40
i.
Section A, mounting Alcoa wheels with standard nuts & replacing wheel studs
......................................................
40
ii.
Section A, how to measure stud standout?
.............................................................................................................................
41
iii.
Section B, mounting Alcoa wheels with standard studs & Alcoa sleeved nuts
...........................................................
42
iv.
Section B, how to check sufficient thread engagement
......................................................................................................
43
3
5.
n.
Wheel Nuts
...................................................................................................................................................................................................
44
i.
Two piece hex head nuts
........
........................................................................................................................................................
45
ii.
Tightening nuts
........
.........................................................................................................................................................................
46
iii.
Keep wheel nuts tight
........
.............................................................................................................................................................
47
iv.
Dualing with steel wheels
.......
.......................................................................................................................................................
48
v.
Incorrect assemblies
........
.................................................................................................................................................................
49
6
Wheels in service
................................................................................................................................................................................................
50
a.
Avoid abuse
....
.............................................................................................................................................................................................
50
b.
Inspect thoroughly and frequently
....
.................................................................................................................................................
50
c.
Heat damage
....
..........................................................................................................................................................................................
51
d.
Dimension checks
....
................................................................................................................................................................................
53
e.
Tyre wear or ride problems
...
................................................................................................................................................................
56
f.
Rim Flange Wear
....
.....................................................................................................................................................................................
56
i.
Alcoa Rim Flange Wear Gauge instructions
.............................................................................................................................
57
ii.
Determining Rim Flange Wear
........
..............................................................................................................................................
57
iii.
Rim flange maintenance / edge removal procedures
..........................................................................................................
59
iv.
Dura-Flange®
........
...............................................................................................................................................................................
62
g.
Cracked or damaged wheel checks
...
.................................................................................................................................................
62
i.
Mounting area
........
...........................................................................................................................................................................
62
ii.
Corrosion
.......
......................................................................................................................................................................................
63
iii.
Bolt holes
........
.....................................................................................................................................................................................
64
iv.
Disc area
........
........................................................................................................................................................................................
64
v.
Rim area
.......
.........................................................................................................................................................................................
65
vi.
Bead Seat area
.......
.............................................................................................................................................................................
65
7
Care and Maintenance
....................................................................................................................................................................................
66
a.
Maintenance against corrosion Brushed and Polished wheels
...............................................................................................
66
b.
Maintenance & cleaning Dura-Bright® surface treated wheels
................................................................................................
67
c.
Maintenance Dura-Flange® wheels
....
................................................................................................................................................
67
8
Glossary of common terms and conversion factors
..............................................................................................................................
68
a.
Glossary of common terms
....
...............................................................................................................................................................
68
b.
Conversion Factors
....
...............................................................................................................................................................................
69
9
Contact
...............................
...................................................................................................................................................................................
70